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RailGuardTM VRA Crossings Installation Instructions

Track Preparation

  1. The track structure should be constructed per the surface data sheet.


  2. For best results, use new ballast, ties, and rail.


  3. Ties should be of good quality and in the same plane. Ties that are twisted or not set flat must be added or replaced.


  4. Ties must be placed at 18" center to center.


  5. Rails should be welded. Grind welds smooth to avoid interfering with the panels.


  6. Sweep the ties and rail to remove ballast and debris which may interfere with seating of the panels.

Installation Steps

  1. Begin the installation at the center of the crossing. Place three lengths of gauge and field panels along the rails.


  2. For timber ties, set spikes 3/4" back from RailGuardTM panels and drive them into the ties until each spike head is 3" + above the tie. Do not drive the spike against the RailGuardTM panel yet.


  3. Use a track jack or lining bar to squeeze against the end of the third RailGuardTM panel until the end of the panel is centered on the tie. Hold the pressure, and while forcing the RailGuardTM panels tight against the rail, drive the spike heads sideways into the rubber panel. For concrete ties, while forcing the RailGuardTM panels tight against the rail, install one spring clip near each end of the panel.


  4. Repeat the process. Make certain each joint is centered on the tie.


  5. After all panels are in place, drive metal staples into the pre-drilled holes at the ends of the panels to hold the panels tightly together.


  6. Lay three lifts of asphalt.
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